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Packaging Systems

Asahi Printing offers solutions from both perspectives of packaging materials and packaging systems.

We strive to meet a broader range of customers' needs by offering total packaging solutions by combining printed packaging materials and packaging machines.

Asahi Printing offers solutions from both perspectives of packaging materials and packaging systems.

We offer packaging lines that include not only cartoning machines but also inspection equipment and other machines for processes that precedes or follows cartoning according to customers’ actual conditions.

Machine

Sales Strengths

  • 1) Planning and proposals from both perspectives of packaging materials and packaging machines.Planning of packaging specifications suitable for automated packaging and prior confirmation with machine manufacturer. Comprehensive proposals for customers’ new products.
  • 2) Sales activities in collaboration with packaging material sales representatives at twenty operational domains all over JapanFrequent visits for machine working conditions check. Follow-up and support service for both machines and packaging materials.
  • 3) Proposals from the perspective of a specialist of pharmaceutical and cosmetic industries.Providing solutions for packaging materials and packaging lines based on our long track record.
  • 4) Providing several different options of test packaging material samples in accordance with a machine capability.
  • 5) Joint development of original systems by Asahi Printing and a machine manufacturer.
  • 6) Total support as SE ranging from sales to installation.

Main Products

We deal with every part of packaging-related systems ranging from primary packaging to palletizing.

  • Blister-packing machines, Sachet-packing machines (three-side sealing and four-side sealing)
  • Blister Pack stacking-and-bundling machines, Sachet stacking-and-bundling machines
  • Pillow-packaging machines
  • Labeling machines
  • Case packing machines
  • Over wrapping machines, shrink wrapping machines, banding machines
  • Stacking-and-case-packing machines
  • Palletizing machines
  • Weighing and counting machines, filling machines
  • Patient Compliance (PC) Pack packaging machines
  • Magnetic particle detection devices for instruction leaflets
  • Leaflet counting machines, leaflet folding machines, label counting machines
  • Variable data printing machines, letter inspection devices
  • Other special-purpose machines (contact-lenses packaging machine, boiled-egg packaging machines, etc.)

PC Pack Packaging Machines (Card Packaging Machines)

PC Pack Packaging Machines (Card Packaging Machines)“Patient Compliance Pack” (packaging to help patients comply with dosage instructions) is packaging composed of a pair of backings and a medical PTP sheet between them.

Magnetic Particle Detection Devices for Instruction Leaflets

This system detects if instruction leaflets are inserted in sealed pharmaceutical cartons without destroying the cartons.

Magnetic Particle Detection Devices for Instruction Leaflets

Machines in Exhibition

Intermittent Balcony Cartoner with Magnetic Particle Detection System

Intermittent Balcony Cartoner with Magnetic Particle Detection SystemSpecificationsCarton Dimension (unit: mm):
A=15~170 B=40~195 C=90~240
Capacity:
70 cartons/min

FeaturesThis balcony cartoner is expected to be utilized in a wide range of fields of pharmaceutical, cosmetic and food industries. This machine helps customers meet strict regulations of GMP by promptly detecting a product or instruction leaflet that has fallen from the machine and with a structure from which the fallen objects can be easily removed. The original servo control of Kyoto Seisakusho Co., Ltd. allows the machine to insert instruction leaflets simultaneously with the products, which realizes stable insertion.
Besides, the cartoner is equipped with an in-line magnetic particle detection system that detects with certainty whether instruction leaflets are inserted in sealed cartons.

Continuous Balcony Cartoner equipped with Product Supplying Parallel Robot Device

Continuous Balcony Cartoner equipped with Product Supplying Parallel Robot DeviceSpecificationsCarton Dimension (unit: mm):
A=10~75 B=25~85 C=70~180
Capacity:
300 cartons/min

Features:This continuous motion balcony cartoner is expected to be used in a wide range of fields in pharmaceutical, cosmetic and food industries.
Supplying cartons and accessing any parts of the machine for cleaning and maintenance are extremely easy in this machine, for a product bucket is placed inside of the carton conveyor and a filling device conventionally set in front is absent.

Installation Records

Case packing machines: about 100
Labeling machines: 60
Magnetic particle detection systems for instruction leaflets: 30
PC Pack packaging (card packaging) -related machines: 25

A number of other packaging machines, bundling devices, and specialized machines have been installed as well.

Installation Examples

Product Name: CHT (Cap Holding Tray)
2013 Japan Packaging Contest: “Pharmaceutical and Medical Packaging Award” Winner
2017.5.19 Patented (patent number: 6144067)

PRODUCTS & SERVICES

TOP MESSAGE For Details Representative Director and President Shigenori Asahi